Offset Printing
Offset print production & finishing operations
 

Packages

Cardboard Boxes, Corrugated Boxes, Labels, CD covers

The packages are used for protecting and presenting the products in the process of distribution, storage and sells. Over the past decade packaging play a significant role in the marketing and positioning the product on the market. The diversifying of the product line and optimizing the merchandise is a task that most of the companies invest more time and money. The company has been developing over the last couple of years a production facility and line in the area of Varna for paper box production with and investment of more than 10 million Euros. The mission has been to create a state of the art production for innovative high quality and complex packages for the following industries: Pharmacy, Cosmetics, Food and beverage, Electronics and others. The company is equipped with the latest Bobst machines, which Swiss precision makes them the only solution of high volume automatic packaging. It is very important that the paper package is produced with absolute accuracy as if there is even the half millimeter deviation the filling robot will stop and make a fault. Dedrax, part of the Billboard Group, has established a solid production line for paper packages that serves the local and foreign market with a capacity of more than 200 000 packages per hour. All the processes of pre-press, printing, dye cutting and assemble are automatic and the level of control meets the requirements of the international quality standards such as ISO 9001:2008, FSC and SMETA aided.

 

Offset printing equipment for packages
Equipment
MAN Roland R705 DirectDrive
Five-color offset press with automatic inking, automatic density color control, auto format setting, automatic washing and plate mounting, delivery with infrared and hot air dryer. view more

The shortest makeready times. A ROLAND 700 DirectDrive press can reduce makeready time by up to 60 percent1 compared with a conventional sheetfed offset press. This is made possible by the interplay of a number of different technologies. Directly driven plate cylinders permit all printing plates to be changed simultaneously. Every printing unit is equipped with the fullyautomated plate changing system (APL®) that further simplifies the printer's work. The great advantage is that all plates can be changed in only one minute regardless of the press configuration. In effect no time at all is needed for plate changing (ZeroTimePlateChange). It takes place during the three to four minutes needed for simultaneous washing of the impression and blanket cylinders.
Electronic print length correction. This facility enables the operator to correct the print length during production which avoids time-consuming addition or removal of underpacking sheets in the printing unit concerned. Fast, easy and error-free from the control console.
Perfect ink distribution. The optimized number of rollers in the inking unit ensures that the balance between storage capacity and fast reaction is always maintained. This fast reaction makes remote inking control and remote adjustment of the oscillation start angle particularly effective.
Flat sheet travel. Trust: the modern principle of double-diameter impression cylinders and transferters provides gentle sheet travel for substrates up to 1 millimeter thick. But verify: the ROLAND InlineObserver* 1 enables the printer to monitor sheet travel and thus makes sure the settings are always optimal.
Precise register. In addition to the plate cylinder direct drive system, the press is driven by a longitudinal shaft and gear train 2 . Above all with long press configurations, this dual drive guarantees high printing quality and perfect register over the entire lifetime of the press. Smooth and gentle delivery. Even at high press speeds, the AirGlide delivery 3 produces perfectly even stacks, thanks to the particularly flat sheet ascent and long sheet stabilization path.
- Max sheet size: 740 x 1040 mm
- Max image area: 715 x 1020 mm
- Stock thickness: 0.04 - 1 mm

Equipment
2 x MAN Roland R705 HiPrint
Five-color offset press with automatic inking, automatic density color control, auto format setting, automatic washing and plate mounting, delivery with infrared and hot air dryer. view more

Fully-automated plate change (APL™). With the APL™ system, plate position control ensures that the plates are correctly mounted. This results in precise register from the first sheet and saves a lot of time.
Non-stop operation. With the non-stop feeder and delivery, piles are changed at production speed. This saves a great deal of time when running thick substrates in particular, and the non-stop equipment can be linked to AUPASYS, the world's leading automated pallet transport system. Besides that, the system can reduce start-up waste.
Perfect ink distribution. The optimized number of rollers in the inking unit ensures that the balance between storage capacity and fast reaction is always maintained. This fast reaction makes remote inking control and remote adjustment of the oscillation start angle* particularly effective.
Flat sheet travel. Trust: the modern principle of double-diameter impression cylinders and transferters provides gentle sheet travel for substrates up to 1 millimeter thick. But verify: the ROLAND InlineObserver* enables the printer to monitor sheet travel and thus makes sure the settings are always optimal.
Smooth and gentle delivery. Even at high press speeds, the AirGlide delivery produces perfectly even stacks thanks to the particularly flat sheet ascent and long sheet stabilization path.
- Max sheet size: 740 x 1040 mm
- Max image area: 715 x 1020 mm
- Stock thickness: 0.04 - 1 mm

Equipment
MAN Roland R705

Five-color offset press with automatic inking, auto format setting, automatic washing and plate mounting, coating module, delivery with infrared and hot air dryer.
- Max sheet size: 740 x 1040 mm
- Max image area: 715 x 1020 mm
- Stock thickness: 0.04 - 1 mm

 

Offset finishing equipment for packages
Equipment
BOBST Novacut 106
Our newest automatic die cutter for paper and carton converting is installed and already in production in our Varna branch view more

- Centerline system for quick job changeover
- Electronic device for sheet travel control
- Adjustable centering at stripping station
- Bobst-Electronic machine operating system CUBE3 (Control Unit Bobst Electronic) with colour touch screen. This microprocessor based on Bobst system allows the operator to easily control, visualize and check the various functions and elements of the machine
- Carton board: max 2000 g/m2
- Corrugated board: max 4 mm
- Max sheet size: 740 x 1060 mm
- Speed: 8000 s/h

Equipment
BOBST Expertfold 110A-2
Our new universal folder-gluer machine is installed and and already in production in our Varna branch view more

- Straight-line boxes with prebreaking of 1st and 3rd crease
- Standard crash-lock bottom boxes with prebreaking of 1st and 3rd crease
- Central microprocessor operator/machine interface, type CUBE (Control Unit Bobst Electronic) for the management of all machine functions
- Accufeed feeder for simple, fast and perfect alignment of every box
- Accurate prebreaking with smooth reopening
- Smooth, progressive folding whatever the product
- Oversized stainless steel glue wheel and 6-channel HHS glue gun to ensure perfect gluing 
- Carton board: max 800 g/m2
- Thickness of folded box: max 12 mm
- Speed: max 450 m/min