Offset Printing
Offset print production & finishing operations
 

Publishing

Magazines, books, textbooks and notebooks, maps

The company has a long term experience in production of publishing materials such as magazines, books, textbooks and other educational literature and other. The first step involves the production of a pre-press prove, which is send for final checking and sign off by the publisher. The prove shows the book/magazine precisely as it will appear once printed. Most customers prefer an electronic proof for check out rather than printed proof. One of the most important element in the production of publishing material is the book-binding. Dedrax, part of the Billboard Group, is one of the most advanced printing house at the Balkan Region equipped with the latest printing machines and full range of equipment for different book-binding operations such as folding, stitching, binding, dye cutting, sewing and more. The company secure the best service by a very high quality of print, precise pre-press, durable finishing operations and short term of production on cost effective price level.

 

Offset printing equipment for publishing
Equipment
MAN Roland R705 DirectDrive
Five-color offset press with automatic inking, automatic density color control, auto format setting, automatic washing and plate mounting, delivery with infrared and hot air dryer. view more

The shortest makeready times. A ROLAND 700 DirectDrive press can reduce makeready time by up to 60 percent1 compared with a conventional sheetfed offset press. This is made possible by the interplay of a number of different technologies. Directly driven plate cylinders permit all printing plates to be changed simultaneously. Every printing unit is equipped with the fullyautomated plate changing system (APL®) that further simplifies the printer's work. The great advantage is that all plates can be changed in only one minute regardless of the press configuration. In effect no time at all is needed for plate changing (ZeroTimePlateChange). It takes place during the three to four minutes needed for simultaneous washing of the impression and blanket cylinders.
Electronic print length correction. This facility enables the operator to correct the print length during production which avoids time-consuming addition or removal of underpacking sheets in the printing unit concerned. Fast, easy and error-free from the control console.
Perfect ink distribution. The optimized number of rollers in the inking unit ensures that the balance between storage capacity and fast reaction is always maintained. This fast reaction makes remote inking control and remote adjustment of the oscillation start angle particularly effective.
Flat sheet travel. Trust: the modern principle of double-diameter impression cylinders and transferters provides gentle sheet travel for substrates up to 1 millimeter thick. But verify: the ROLAND InlineObserver* 1 enables the printer to monitor sheet travel and thus makes sure the settings are always optimal.
Precise register. In addition to the plate cylinder direct drive system, the press is driven by a longitudinal shaft and gear train 2 . Above all with long press configurations, this dual drive guarantees high printing quality and perfect register over the entire lifetime of the press. Smooth and gentle delivery. Even at high press speeds, the AirGlide delivery 3 produces perfectly even stacks, thanks to the particularly flat sheet ascent and long sheet stabilization path.
- Max sheet size: 740 x 1040 mm
- Max image area: 715 x 1020 mm
- Stock thickness: 0.04 - 1 mm

Equipment
2 x MAN Roland R705 HiPrint
Five-color offset press with automatic inking, automatic density color control, auto format setting, automatic washing and plate mounting, delivery with infrared and hot air dryer. view more

Fully-automated plate change (APL™). With the APL™ system, plate position control ensures that the plates are correctly mounted. This results in precise register from the first sheet and saves a lot of time.
Non-stop operation. With the non-stop feeder and delivery, piles are changed at production speed. This saves a great deal of time when running thick substrates in particular, and the non-stop equipment can be linked to AUPASYS, the world's leading automated pallet transport system. Besides that, the system can reduce start-up waste.
Perfect ink distribution. The optimized number of rollers in the inking unit ensures that the balance between storage capacity and fast reaction is always maintained. This fast reaction makes remote inking control and remote adjustment of the oscillation start angle* particularly effective.
Flat sheet travel. Trust: the modern principle of double-diameter impression cylinders and transferters provides gentle sheet travel for substrates up to 1 millimeter thick. But verify: the ROLAND InlineObserver* enables the printer to monitor sheet travel and thus makes sure the settings are always optimal.
Smooth and gentle delivery. Even at high press speeds, the AirGlide delivery produces perfectly even stacks thanks to the particularly flat sheet ascent and long sheet stabilization path.
- Max sheet size: 740 x 1040 mm
- Max image area: 715 x 1020 mm
- Stock thickness: 0.04 - 1 mm

 

Offset finishing equipment for publishing
Equipment
Wohlenberg City 6000 e
Automated conveyor, including Sprinter gathering machine, City binder and Trim-tec three-sided knife view more

- 20 stations
- Speed: up to 6000 products/h
- Min. product size: 108 x 140 mm
- Max. product size: 320 x 370 mm
- Maximum product thickness: 62 mm

Equipment
Muller Martini Prima Plus
High speed saddle-stitching machine - integrated collating, saddle-stitching and three-sided cutting view more

- 4 station automatic and 1 manual stations
- Min. product size: 90 x 80 mm
- Max. product size: 480 x 320 mm
- Max. product width: 10 mm
- Speed: 12 000 cycles/h

Equipment
Wohlenberg Golf 370
Automated conveyor, including gathering machine, binder and three-sided knife view more

- 20 stations
- Speed: up to 4000 products/h
- Min. product size: 100 x 100 mm
- Max. product size: 310 x 364 mm
- Maximum product thickness: 70 mm

Equipment
Hohner HSB 7000
High-speed saddle-stitching machine - collating, saddle-stitching, three-sided cutting view more

- 6 stations
- Min. product size: 80 x 120 mm
- Max. product size: 340 x 380 mm
- Max. product width: 8 mm
- Speed: 7000 products/h

 
Hohner HSB 5000
Saddle-stitching machine - collating, saddle-stitching, three-sided cutting view more

- 8 automatic and 1 manual stations
- Min. product size: 85 x 140 mm
- Max. product size: 340 x 380 mm
- Max. product width: 4 mm
- Speed: 5000 products/h

Equipment
Sakurai SC72
Fully automatic screen printing machine with integrated UV curing section for UV varnishing, including spot varnishing  view more

- Max sheet size: 720 x 520 mm
- Max image area: 720 x 500
- Speed: max 3600 s/h

Equipment
TM-1100B

Semi automatic flute laminating machine to laminate cardboard to A/B/C/D/E corrugated board 
- Max sheet size: 1100 × 1100 mm
- Speed: max 90m/min

Equipment
Komfi Sagitta 76
Automatic laminator for flexible processing of orders up to B1 sheet format  view more

- Advanced temperature regulation - precise temperature control, no film overheating
- Thrust of pressure cylinder is pneumatically adjustable on both sides - strong and precise pressure system
- Adjustable decurling bar for straightening sheets after lamination - to reach flat output
- Max sheet dimensions: 760 x 1020 mm
- Paper weight: 115-350 g/m2
- Working speed: up to 50 m/min

Equipment
Smyth Freccia 180 4D

Automatic Book Sewing Machine 
- Max. signature size: 320 X 420 mm
- Min. signature size: 80 x 150 mm
- Speed: max. 180 cycles/min

Equipment
JBI WOB 3500

High speed Wire-O binding machine
- Min binding format : 65 x 80 mm
- Max binding format: 350 x 350 mm
- Book thickness: up to 28 mm
- Speed: up to 1000 books/h

Equipment
Komfi Delta 52
Automatic laminator for flexible processing of orders up to B2 sheet format view more

- Advanced temperature regulation - precise temperature control, no film overheating
- Thrust of pressure cylinder is pneumatically adjustable on both sides - strong and precise pressure system
- Adjustable decurling bar for straightening sheets after lamination - to reach flat output
- Max sheet dimensions: 520 x 740 mm
- Paper weight: 115 - 600 g/m2
- Working speed: up to 30 m/min

Equipment
MBO K76S-KTL

Folding machine
- Min. sheet size: 150 x 180 mm
- Max. sheet size: 760 x 1120 mm
- Speed: 180 m/min

Equipment
2 x MBO K760 Efficiency KTL4

Folding machine
- Min. sheet size: 150 x 180 mm
- Max. sheet size: 760 x 1120 mm
- Speed: 180 m/min

Equipment
JAGENBERG Diana 85

Automatic glueing machine (for boxes)
- 700x900mm
- 3000 products/hour